Module 06

Production

Sites and contracts, plan against actuals, completion certificates and fleet availability.

What it does

The module keeps production sites, the daily plan and actuals, completion certificates, the downtime journal and equipment availability.

The state of a machine is not stored as a flag: it is derived from the downtime journal, so availability is calculated from the same records the repair service works with.

Capabilities

  • sites and contracts, planning, daily actuals, completion certificates
  • downtime journal based on the company's own list of reasons, with a single point of registration
  • fleet availability: the share of calendar time without stoppages, with operational losses counted separately
  • planned availability by equipment type, refined per site
  • actual against plan by type and site, with dips, reasons and export to Excel
  • reliability indicators: fleet utilisation, mean time between failures, mean time to repair
  • haulage shift loop: assignments with conflict control, trips and tonnage from the weighbridge, suspicious trips held back until the dispatcher decides
  • shift report whose approval closes the shift, routes, fleet and action log

What the company gets

  • availability is calculated from the downtime journal, not from a verbal report
  • it is clear where the plan and the actuals diverged, and why
  • the shift is closed by a document, and tonnage is not edited afterwards
  • a repair work order is created straight from a downtime row